PLC fault diagnosis

The alarm is gone.
Why is the line still stopped?

Follow one restart investigation, from a recorded incident to the condition that blocks the machine.

Illustrative incident

Fictional machine and recorded data. Explore the diagnosis step by step.

Try the evidence available to the agent

Restart requested.
Machine still stopped.

Stopped
A stopped packaging conveyor A simplified conveyor runs from the packaging station to a downstream machine. An amber stop indicator marks the current machine state.
A cleared alarm does not establish that every restart condition is satisfied.

The recorded sequence

  1. Fault raised

    The machine stops.

  2. Alarm cleared

    The visible fault is gone.

  3. Restart requested

    The machine remains stopped.

The agent gathers the matching PLC program and recorded signals, then traces the conditions behind the unsuccessful restart.